FLV2+8 High-Temp Hybrid Connector 80A 600VAC Black ABS Housing for Industrial Vehicles
Features
- High-Current Design: Supports 80A/100A continuous current with dual-rated voltage (1000V DC/600V AC) for robust power transmission.
- Touch-Proof & Safety-Certified: Reinforced insulation and shrouded contacts ensure user safety during installation and operation.
- IP67 Waterproof & Dustproof: Sealed with waterproof gaskets and rings, ideal for harsh environments (e.g., automotive, industrial).
- Enhanced Durability:
- 500+ mating cycles with stamped metal terminals (gold/nickel-plated for corrosion resistance).
- Salt spray resistance tested for 144 hours (mated condition).
- Poka-Yoke Keying: L/R-Type keying options prevent mismating in tight spaces.
- Wide Compatibility:
- Power cables: 10-16mm² (supports high-current EV applications).
- Signal wires: 0.75-1.5mm² (16-18 AWG) for integrated control systems.
Applications
- Electric Vehicles (EVs): Battery packs, motor controllers, charging ports, and driving systems.
- Energy Storage Systems: Lithium/lead-acid battery interconnects, family laminated storage boxes.
- Industrial Machinery: Low-speed EV battery swaps, rugged industrial wiring.
Specifications
Parameter | Value |
Rated Current | 80A / 100A (continuous) |
Rated Voltage | 1000V DC / 600V AC |
Insulation Resistance | 5000MΩ (dry) / 200MΩ (95% RH) |
Test Voltage | 4800V DC (power) / 2200V AC (signal) |
Temperature Range | -40°C to +125°C |
IP Rating | IP67 (with waterproof gasket) |
Certifications | USCAR-2, USCAR-37, RoHS compliant |
Key Advantages for B2B Buyers
- Reliability in Extreme Conditions:
- Operates flawlessly in temperatures from -40°C to +125°C and withstands humidity, vibration, and salt spray.
- ABS plastic housing ensures lightweight yet durable construction.
- Precision Engineering:
- Gold/nickel-plated terminals reduce resistance and enhance conductivity.
- 0.3~0.4N·m torque-controlled assembly (using "instant brake" tools) guarantees secure connections.
- Versatile Integration:
- Compatible with F3-C20136/F3-C20138 series terminals for flexible wiring configurations.
- Supports hybrid power-signal transmission, streamlining EV and energy storage system designs.
- Compliance & Safety:
- Meets automotive industry standards (USCAR-2/37) and global environmental regulations (RoHS).
Why Choose FLV2+8?
- Optimized for EVs: Tailored for high-voltage battery systems and fast-charging infrastructure.
- Future-Proof Design: Scalable for next-gen energy storage and industrial automation demands.
- Global Support: Backed by rigorous QA testing and detailed installation guidelines for seamless deployment.
Contact us for custom configurations (e.g., specific terminal plating, wire ranges) to meet your project needs!
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Company Profile
NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.

Certifications & Approvals
The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.




Contact:
Contact Person: Vivian Choi
Email: neopowertech@hotmail.com