FHV 2-Pin High Current Connector 250A 1000V Waterproof for EV Battery
Product Description
As electric vehicle (EV) technology advances, the need for high-performance connectors capable of handling substantial power and withstanding harsh automotive environments becomes paramount. The FHV 2-Core 25-70mm² High Voltage Connector series is specifically engineered to meet these demanding requirements, offering both Straight and 90° Angle configurations for maximum integration flexibility. Designed according to rigorous automotive standards like USCAR and LV-215, this connector series provides a secure, reliable, and environmentally sealed solution for critical high-power EV applications.
Features
High Current Capability: Rated for continuous currents up to 250 Amps (125A/150A/200A options available), ideal for main power lines, PDUs, and inverters.
High Voltage Rating: Designed for 1000V DC systems common in modern EVs.
Exceptional Environmental Sealing: Offers IP67B or optional IP6K9K ratings (mated) for superior dust and water protection, including resistance to high-pressure spray.
Automotive Grade Durability: Built to withstand vibration, shock, and a wide operating temperature range (-40°C to +125°C).
Long Service Life: Engineered for 500 mating cycles, ensuring reliability throughout the vehicle's lifespan.
Flexible Configurations: Available in both Straight and 90° Angle (Elbow) versions to optimize cable routing and fitment in constrained spaces.
Wide Wire Compatibility: Accepts large power cables from 25mm² to 70mm².
Standard Compliance: Designed and tested according to USCAR-2, USCAR-37, and LV-215, ensuring industry-standard performance and safety features.
Robust Construction: Made from durable, high-performance engineering plastics resistant to automotive fluids.
Corrosion Resistance: Withstands 144 hours of salt spray exposure (mated).
Technical Parameters
| Rated Current | 125A / 150A / 200A / 250A |
| Rated Voltage | 1000V DC |
| IP Rating (Mated) | IP67B or IP6K9K Option |
| Configurations | Straight & 90° Angle |
| Number of Pins | 2 |
| Wire Range | 25mm² - 70mm² |
| Mating Cycles | ≥ 500 |
| Operating Temperature | -40°C to +125°C |
| Test Voltage (DWV) | 3000V AC |
| Shell Material | High-Performance Plastic |
| Reference Standards | USCAR-2, USCAR-37, LV-215 |
Applications
The FHV 2-Core 25-70mm² series is perfectly suited for high-voltage, high-current connections between key EV components, such as:
Battery Pack Main Input/Output
Power Distribution Units (PDUs)
Inverters and Motor Controllers
Electric Motors
On-Board Chargers (OBCs)
High-Voltage Heaters (PTC) and Air Conditioning (A/C)
Customization
We understand that specific project needs can vary. While this series offers standard configurations, please contact us to discuss potential customization options, such as unique keying arrangements or specific color requirements, subject to technical feasibility and order volumes.
Packing and Shipping
Connectors are carefully packed using industry-best practices to ensure they arrive safely at your facility. We utilize robust packaging materials suitable for global transportation. Standard pack quantities apply, but custom arrangements can be accommodated for larger orders. We offer a range of international shipping options; please contact our sales team for specific quotes and lead time estimations based on your location and order size.
Support and Services
NeoPower is dedicated to providing comprehensive support for your projects:
Access to detailed technical datasheets and specifications.
Expert technical support from our engineering team to assist with application queries.
Sample availability for evaluation, prototyping, and testing purposes.
Consultation services to help select the optimal connector solution for your specific requirements.
FAQ
Q1: Are both the straight and 90-degree angle versions available with IP6K9K rating?
A1: The IP67B rating is standard, with IP6K9K often available as an option for enhanced sealing. Please specify your required IP rating when requesting quotes or samples for either the straight or angle version to confirm availability.
Q2: What type of terminals are used with these connectors?
A2: These high-current connectors typically utilize high-quality crimp terminals designed for the 25mm² to 70mm² wire range. Specific terminal part numbers and crimping specifications can be found in the detailed product datasheet or provided by our technical support.
Q3: Does this connector include High Voltage Interlock (HVIL) contacts?
A3: Connectors designed to automotive standards like USCAR often incorporate HVIL features for safety. Please confirm the presence and configuration of HVIL pins for the specific FHV part number you are interested in by consulting the datasheet or contacting us.
Choose the FHV 2-Core 25-70mm² High Current Connector series for a versatile, robust, and reliable solution for your demanding EV high-voltage interconnection needs. Offering high power capability, superior environmental protection, and flexible configuration options, it meets the challenges of modern e-mobility design.
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Company Profile
NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.
Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.
Certifications & Approvals
The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.
Contact:
Contact Person: Vivian Choi
Email: neopowertech@hotmail.com
